BTN120GE Gas Burner Installed on a 1,100 kW Thermal Oil Boiler in Lima, Peru
A BAITE BTN120GE gas burner was installed on a 1,100 kW thermal oil boiler at a resin manufacturing facility in Lima, Peru. The onsite installation was completed by Francisco Vidal, with local project coordination provided by Heat Factory and Fuego y Vapor EIRL, a BAITE agent in Peru.
This installation project provides a practical reference for resin manufacturers, thermal equipment suppliers, boiler companies, distributors, and industrial buyers evaluating gas burners for thermal oil heating systems.
Project Overview
| Project Item | Details |
|---|---|
| Installation location | Lima, Peru |
| Industry | Resin manufacturing |
| Heating equipment | Thermal oil boiler |
| Boiler capacity | 1,100 kW |
| Burner model | BAITE BTN120GE |
| Installation technician | Francisco Vidal |
| Local agent | Heat Factory and Fuego y Vapor EIRL |
Thermal Oil Heating for Resin Manufacturing
The BTN120GE was installed on a 1,100 kW thermal oil boiler used within a resin manufacturing facility. Thermal oil systems are commonly applied in industrial processes that require controlled heat transfer without operating a high-pressure steam system.
In this application, the burner supplies the combustion heat required by the boiler to raise and maintain the temperature of the circulating thermal oil. The heated oil can then transfer thermal energy to resin processing equipment or other production systems that require stable operating temperatures.
For resin manufacturers, maintaining consistent process temperatures can be important for heating raw materials, supporting mixing and reaction processes, controlling viscosity, and stabilizing production conditions. The burner and boiler must therefore be selected and configured as one integrated heating system.
BTN120GE Installation
Francisco Vidal completed the onsite installation of the BTN120GE in Lima. The burner was mounted on the thermal oil boiler and connected to the site's gas supply and control system.
The installation included the integration of the burner body, combustion head, gas train, electrical controls, and boiler front plate. These components must be correctly matched to support reliable burner startup, fuel delivery, flame supervision, operating control, and safety shutdown functions.
A suitable installation layout should also leave sufficient space around the burner and gas train for inspection, commissioning, combustion adjustment, routine servicing, and future component replacement.
Local Agent Support in Peru
Heat Factory and Fuego y Vapor EIRL participated in the project as BAITE's local agent in Peru. The company supported local project coordination between the burner supplier, installation technician, boiler system, and industrial end user.
Local agent involvement is important for industrial burner projects because site conditions can affect the final equipment configuration. These conditions may include gas pressure, fuel characteristics, electrical standards, boiler dimensions, combustion-chamber resistance, control requirements, and available installation space.
Francisco Vidal's onsite installation work, together with the coordination provided by Heat Factory and Fuego y Vapor EIRL, supported the integration of the BTN120GE with the thermal oil boiler and the existing site infrastructure.
Project Configuration
- A BAITE BTN120GE gas burner
- A 1,100 kW thermal oil boiler
- A resin manufacturing application
- An installation site in Lima, Peru
- Onsite installation completed by Francisco Vidal
- Local agent support from Heat Factory and Fuego y Vapor EIRL
- Integration with the site's gas supply and electrical control system
Detailed commissioning records, combustion-analysis results, emissions measurements, fuel-consumption data, and operating-efficiency figures were not included in the available project information. For this reason, no unverified performance claims are presented in this installation story.
Burner Selection Considerations for Thermal Oil Boilers
The nominal boiler capacity is an important reference, but it should not be used as the only basis for selecting an industrial burner. The required burner input must be calculated according to the boiler output and expected system efficiency.
Required burner input = Required boiler output ÷ Expected boiler efficiency
For example, a 1,100 kW boiler may require a higher burner input than 1,100 kW because part of the supplied energy is lost through exhaust gases, radiation, and other system losses. The final burner selection should include sufficient operating margin without excessive oversizing.
Industrial buyers preparing a similar thermal oil boiler project should provide the following technical information:
- Required boiler output and maximum heat demand
- Expected boiler efficiency
- Normal and minimum operating load
- Fuel type and available gas pressure
- Gas composition and local fuel conditions
- Combustion-chamber dimensions
- Furnace or boiler back pressure
- Required burner operating mode
- Electrical voltage and frequency
- Gas-train pressure regulation and safety requirements
- Applicable emissions or low-NOx requirements
- Available installation and maintenance space
Project Value for Industrial Buyers and Distributors
This BTN120GE installation provides a regional project reference for industrial buyers and distributors evaluating gas burners for thermal oil heating applications.
For procurement teams, the project demonstrates the importance of coordinating the burner model with the boiler capacity, fuel supply, control system, and local installation conditions. For distributors and boiler manufacturers, it also highlights the value of local technical support during equipment selection and onsite installation.
Before ordering a burner for a similar application, buyers should submit complete boiler and site data for technical review. This reduces the risk of incorrect capacity selection, unsuitable gas-train configuration, insufficient fan pressure, incompatible electrical components, or restricted maintenance access.
Burner Selection Support
This project documents the installation of a BAITE BTN120GE gas burner on a 1,100 kW thermal oil boiler serving a resin manufacturing facility in Lima, Peru.
For burner selection, thermal oil boiler projects, or distributor cooperation, submit the boiler specifications, fuel conditions, and operating requirements through the BAITE contact page.
Frequently Asked Questions
What equipment was installed in this Lima project?
A BAITE BTN120GE gas burner was installed on a 1,100 kW thermal oil boiler serving a resin manufacturing facility in Lima, Peru. The project provides a practical installation reference for industrial process-heating applications using thermal oil.
Who completed the burner installation in Peru?
Francisco Vidal completed the onsite installation of the BTN120GE burner. Heat Factory and Fuego y Vapor EIRL participated as BAITE's local agent and supported coordination for the project in Peru.
What is the purpose of the gas train connected to the BTN120GE?
The gas train regulates and controls the fuel supplied to the burner and incorporates the required pressure-control and safety components. Its final configuration should be selected according to the available inlet gas pressure, required gas flow, burner capacity, and applicable local requirements.
How should a burner be matched to a 1,100 kW thermal oil boiler?
The burner should not be selected only by comparing its maximum capacity with the boiler's 1,100 kW rating. The assessment should also confirm whether the boiler rating represents useful output or fuel input, together with boiler efficiency, furnace back pressure, combustion-chamber dimensions, operating load range, and available gas pressure.
What should be checked before the burner is placed into operation?
Before operation, the installation team should verify burner mounting and sealing, gas-train connections, fuel pressure, electrical wiring, control interlocks, flame supervision, and boiler safety devices. Combustion settings should then be adjusted and checked under the required operating loads by qualified personnel.
What information should buyers provide for a similar thermal oil boiler project?
Buyers should provide the boiler datasheet, rated output, expected efficiency, combustion-chamber dimensions, furnace back pressure, fuel type, available gas pressure, electrical supply, required control method, installation altitude, and applicable emissions requirements. These details allow the burner and gas train to be evaluated as a complete system rather than as separate components.